Test Run 

The test run, showing the mold and the process of putting the cover together.

The 'bottom' form which simulates the shape of the laptop case.
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The 'bottom' form which simulates the shape of the laptop case.
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Rounded at the front, and...
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Rounded at the front, and...
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... with a notch at the back for the case cover hooks.
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... with a notch at the back for the case cover hooks.
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The bottom form with the two metal inserts in place.
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The bottom form with the two metal inserts in place.
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The 'top' form which sits 'over' the laptop case - the cover sits into this to be molded into shape.
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The 'top' form which sits 'over' the laptop case - the cover sits into this to be molded into shape.
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The pieces for the first 'trial run' case cover - from the left: the middle layer, the front metal piece, the top layer, the first half of the bottom layer, the back metal piece and the second half of the bottom layer.
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The pieces for the first 'trial run' case cover - from the left: the middle layer, the front metal piece, the top layer, the first half of the bottom layer, the back metal piece and the second half of the bottom layer.
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The bottom layer goes down first, 'outside' down.
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The bottom layer goes down first, 'outside' down.
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Then the two metal ends.
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Then the two metal ends.
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Then the middle piece, with the grain going the longitudinally rather than laterally to make it stronger.
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Then the middle piece, with the grain going the longitudinally rather than laterally to make it stronger.
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Then the bottom two pieces, which will be side by side with their cut edges flush so that it's not apparent that they were separate beforehand.
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Then the bottom two pieces, which will be side by side with their cut edges flush so that it's not apparent that they were separate beforehand.
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And finally the bottom form to push the whole thing into shape.
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And finally the bottom form to push the whole thing into shape.
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Now for the glue!  First the top layer is put down and the back metal piece put down with glue.
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Now for the glue! First the top layer is put down and the back metal piece put down with glue.
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